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Heat creep: when filament softens where it should not

Heat creep is a phenomenon in FDM printing where heat from the hotend travels up into the cold section and the filament softens too early. The plastic then jams and printing stops.

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Contents
  1. How heat creep works
  2. Why it happens
  3. What this means for an order
  4. How it is fixed

How heat creep works

A hotend has two parts: a hot one at the bottom, where the plastic melts, and a cold one at the top, where the filament is still solid and being pushed down. Between them is a narrow spot with little heat transfer that separates them.

If heat gets above that spot, the filament softens earlier than it should. It swells and jams in the feed tube. The extruder can no longer move it and the print stops, even though the nozzle itself is not clogged. That is why it often only shows after a longer print, not right at the start.

Why it happens

  • Weak hotend cooling. The heatsink fan is not enough or is clogged with dust.
  • A warm chamber. In an enclosure the air is warmer and heat is carried away less well.
  • Long retraction. With every pull-back molten plastic gets higher into the cold zone.
  • Slow printing with a low flow rate. At a slow pace the filament sits longer in the heated tube.

What this means for an order

For you this is more information than a task. We maintain the printers, and heat creep cannot be caused by the model or by a setting in the calculator.

It is connected to the fact that PLA in an enclosure needs good hotend cooling, or it softens too early.

How it is fixed

If you have your own printer, it helps to clean the heatsink fan, open the door, shorten the retraction or lower the temperature. We only explain here, we do not sell spare parts and we do not repair other people's printers.

You see the lead time in the calculator straight away. It is worked out from the printers' capacity.

Common questions

What is heat creep in simple terms?

Heat from the hotend rises to where it should still be cool, and the filament softens too early. It jams in the tube and the extruder cannot push it.

Is it the same as a clogged nozzle?

No. With a clogged nozzle the plastic jams in the nozzle itself, and with heat creep higher up in the cold section. The symptoms are similar, but the cause and the fix differ.

Can heat creep ruin my order?

It is a production risk that we monitor and you do not need to handle. The calculator shows you the lead time straight away, based on printer capacity.

Related terms

SourcesSources checked 1 November 2026, 2
  1. Hotend, Wikipedia, checked 2026-11-01
  2. Fused filament fabrication, Wikipedia, checked 2026-11-01

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Upload a model and see the price per piece, the total with shipping and the date at once. We print in Košice, Slovakia, from PLA and PETG.

These sites have thousands of free models. Download an STL or 3MF and upload it here. If you sell it or use it for business, check the model licence. How to pick a model and licence